Harsh Environment Wire

Harsh environment wires are a type of cable designed to be used in hazardous settings, where the conditions are likely to break or interfere with the function of a regular cable. This may mean high temperatures, high pressure or water. The outer sheath of the wire needs to be very resistant to different conditions and the internal composition of the wire, such as the shield and conductor, may also need to be more rugged.

What are harsh environment wires used for?

Harsh environment wires have a number of applications for scenarios where a regular wire would not work. For example, wiring in aerospace engineering often uses this type of wire, as do many applications where wiring needs to be placed underwater. They are often used in industries such as oil and gas, the military and the chemical industry.

Types of harsh environment wire

Harsh environment wires can differ broadly depending on the type of environment they need to be placed in. They can have different insulation materials and thicknesses, making them resistant to higher or lower temperatures, as well as varying lengths and diameters.


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Description Price Cross Sectional Area Sheath Colour Wire Style American Wire Gauge Insulation Material Resistant To Core Strands Minimum Operating Temperature Maximum Operating Temperature Operating Temperature Range Length Outer Diameter Voltage Rating Fire Behaviour
RS Stock No. 841-7471
BrandRS PRO
PHP6,618.49
1 Reel of 25 Metre(s)
Reel(s)
3 mm² Pink BS3G210 12 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 19/0.45 mm -75°C 200°C -75 → +200 °C 25m 3.31mm 1 kV -
RS Stock No. 265-3016
BrandRS PRO
PHP2,257.60
1 Reel of 100 Metre(s)
Reel(s)
1 mm² Red BS6195 - Silicone Rubber Corona Discharge, Heat, Oils, Ozone, Radiation, Solvents, Weathering 32/0.2 mm -60°C +180°C -60 → +180 °C 100m 2.5mm 500 V -
RS Stock No. 265-3022
BrandRS PRO
PHP3,063.14
1 Reel of 100 Metre(s)
Reel(s)
1 mm² Black BS6195 - Silicone Rubber Corona Discharge, Heat, Oils, Ozone, Radiation, Solvents, Weathering 32/0.2 mm -60°C +180°C -60 → +180 °C 100m 2.5mm 500 V -
RS Stock No. 359-677
BrandRS PRO
PHP804.22
1 Reel of 25 Metre(s)
Reel(s)
0.5 mm² Black BS6195 20 AWG Silicone Rubber Corona Discharge, Heat, Oils, Ozone, Radiation, Solvents, Weathering 16/0.2 mm -60°C +150°C -60 → +150 °C 25m 2.6mm 750 V -
RS Stock No. 776-1991
BrandRS PRO
PHP2,007.58
1 Reel of 25 Metre(s)
Reel(s)
1.5 mm² - - - Silicone Rubber Flame 30/0.25 mm -60°C +200°C -60 → +200 °C 25m 2.9mm 300 → 500 V -
RS Stock No. 841-7305
BrandRS PRO
PHP8,426.48
1 Reel of 100 Metre(s)
Reel(s)
0.6 mm² Black BS3G210 20 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 19/0.2 mm -75°C 200°C -75 → +200 °C 100m 1.35mm 300 V -
RS Stock No. 232-1056
BrandRS PRO
PHP30,246.39
1 Reel of 100 Metre(s)
Reel(s)
1.82 mm² Grey - 14 PTFE - 37/0.25 mm -70°C +260°C -70 → +260 °C 100m 3.1mm 600 V -
RS Stock No. 232-1084
BrandRS PRO
PHP77,046.11
1 Reel of 100 Metre(s)
Reel(s)
4.65 mm² Grey - 10 PTFE - 37/0.4 mm -70°C +260°C -70 → +260 °C 100m 4.75mm 600 V -
RS Stock No. 841-7324
BrandRS PRO
PHP8,932.51
1 Reel of 100 Metre(s)
Reel(s)
0.6 mm² Brown BS3G210 20 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 19/0.2 mm -75°C 200°C -75 → +200 °C 100m 1.35mm 300 V -
RS Stock No. 841-7254
BrandRS PRO
PHP4,351.24
1 Reel of 100 Metre(s)
Reel(s)
0.22 mm² Green BS3G210 24 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 7/0.2 mm -75°C 200°C -75 → +200 °C 100m 0.95mm 300 V -
RS Stock No. 359-712
BrandRS PRO
PHP804.22
1 Reel of 25 Metre(s)
Reel(s)
0.5 mm² Green BS6195 20 AWG Silicone Rubber Corona Discharge, Heat, Oils, Ozone, Radiation, Solvents, Weathering 16/0.2 mm -60°C +180°C -60 → +180 °C 25m 2.6mm 750 V -
RS Stock No. 885-0828
BrandRS PRO
PHP13,466.23
1 Reel of 100 Metre(s)
Reel(s)
- Black - 14 ETFE - 37/0.25 mm -75°C +150°C -75 → +150 °C 100m 2.46mm 600 V -
RS Stock No. 841-7276
BrandRS PRO
PHP6,036.84
1 Reel of 100 Metre(s)
Reel(s)
0.34 mm² Red BS3G210 22 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 19/0.15 mm -75°C 200°C -75 → +200 °C 100m 1.1mm 300 V -
RS Stock No. 841-7138
BrandRS PRO
PHP3,626.41
1 Reel of 100 Metre(s)
Reel(s)
0.08 mm² Red BS3G210 28 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 7/0.12 mm -75°C 200°C -75 → +200 °C 100m 0.71mm 300 V -
RS Stock No. 841-7302
BrandRS PRO
PHP8,426.48
1 Reel of 100 Metre(s)
Reel(s)
0.6 mm² Red BS3G210 20 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 19/0.2 mm -75°C 200°C -75 → +200 °C 100m 1.35mm 300 V -
RS Stock No. 841-7241
BrandRS PRO
PHP4,351.24
1 Reel of 100 Metre(s)
Reel(s)
0.22 mm² Blue BS3G210 24 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 7/0.2 mm -75°C 200°C -75 → +200 °C 100m 0.95mm 300 V -
RS Stock No. 776-1998
BrandRS PRO
PHP1,622.54
1 Reel of 25 Metre(s)
Reel(s)
0.75 mm² - - 18 AWG Silicone Rubber Flame 24/0.2 mm -60°C +200°C -60 → +200 °C 25m 2.5mm 300 → 500 V -
RS Stock No. 819-9650
BrandRS PRO
PHP5,020.59
1 Reel of 10 Metre(s)
Reel(s)
2.5 mm² Transparent - 13 AWG PFA Abrasions, Heat, Industrial Fluids, Moisture 50/0.25 - +250°C Maximum of +250 °C 10m 4.57mm 1 kV, 600 V -
RS Stock No. 819-9669
BrandRS PRO
PHP19,672.22
1 Reel of 50 Metre(s)
Reel(s)
2.5 mm² Transparent - 13 AWG PFA Abrasions, Heat, Industrial Fluids, Moisture 50/0.25 - 250°C Maximum of +250 °C 50m 4.57mm 1 kV, 600 V -
RS Stock No. 819-9653
BrandRS PRO
PHP4,258.51
1 Reel of 10 Metre(s)
Reel(s)
1.5 mm² Transparent - 15 AWG PFA Abrasions, Heat, Industrial Fluids, Moisture 30/0.25 - +250°C Maximum of +250 °C 10m 4.14mm 1 kV, 600 V -
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